POSITION PURPOSE

Provide production support by performing setup, troubleshooting and operations of automated welding cells within a production facility, as well as implementing best practices and proactively assess welding/robotic applications, as well as mentor Auto Technician I and II team members

RESPONSIBILITIES AND RESULTS

Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

• Mentor Automation Technician level I & II members as well as Weld Technicians
• Ability to execute with proficiency all duties and responsibilities requirements of Automation technician II
• Follow all safety procedures and protocols while servicing or maintaining equipment
• Demonstrate advanced level proficiency in troubleshooting using electrical / mechanical prints
• Use electrical system knowledge and electrical schematics / prints to troubleshoot electrical components and circuits (Connecting circuit breakers, transformers, or other components in a junction box or panel): Intermediate level w/Electrician Supervision
  • Wiring harnesses
  • Drive systems
  • Relays
  • Boards
  • Motors
• Modify and perform intermediate programming tasks of robots in all robotic applications
  • Basic Offline Programming using RoboCAD/Robot Studio
  • TCP Verification
  • I/O Simulation
  • Move Creation/Modification
  • Zone Setups
• Intermediate weld troubleshooting for all welding applications (drawn arc, GMAW, resistance welding, projection welding, Pneumatic systems, etc.)
• Use the following equipment safely: Advanced level
  • Hand measuring tools
  • Multi meters
  • Amp meters
  • Welding current meter
  • Digital force gauge
  • Micro-Ohm meter
• Fixture adjustments – minor shim moves on processes based off of manufacture details (with guidance from a Weld Maintenance Mechanic III or Manufacturing Engineer)
• Understanding of shimming processes
• Setup and Troubleshoot Poke Yoke systems and applications

• Automation Technician III must demonstrate competency in (1) of the below specialties;

• Controls:
  • PLC Programming
    • Intermediate PLC programming (add sensor & change sequence)
    • Strong understanding of ladder logic and intermediate level ability to troubleshoot issues through a PLC
    • Program Panel View (HMI)
    • Troubleshoot/ Setup I/O blocks
    • Search, cross reference, and edit a program
  • Troubleshoot HMI system
    • Load program
    • Replace components (i.e., logical module, screen, etc.)
    • Replace system, set IP address, set system name
  • Troubleshoot Valve Stacks

• Robotics:
  • Intermediate robot programming methods
    • Load ID
    • Gun Tuning
    • Adding system components (i.e., add valves/ I/O blocks)
    • Program robot offline (write routines)
    • Setup / troubleshoot issues with tool changers
    • Setup / troubleshoot issues with external axes
    • TCP creation and verification (experience with ABB Bullseye system is a plus)
    • Creating offset positions
    • Replace motors, resolvers, serial pulse coders

• Welding
  • Intermediate Weld Troubleshooting
    • If needed, rebuild or reload schedules. Make changes as directed by Weld Engineers using RAFT
    • Emhart DA schedule changes as directed by Weld Engineers
    • Conduct preventive maintenance activities on specialty equipment
    • MIG weld schedule changes as directed by Weld Engineers
    • Cap / Electrode studies and weld validation
    • Calibrate squeeze force on spot weld guns
    • Troubleshoot Drawn Arc Stud Welding issues as well as basic programming
    • Troubleshoot/ setup projection welds
    • Working knowledge of Miyachi Weld Tester

SKILLS AND KNOWLEDGE

• Ability to read and interpret job element sheets
• Ability to interpret and troubleshoot using mechanical and electrical prints
• Ability to use a variety of gages (functional, go/no go) required
• Ability to use hand tools properly
• Ability to use Multi meters, Amp meters, weld current meters, force gauges, micro-ohm meter
• Ability to practice and follow Challenge’s safety policy and procedures
• Ability to locate and troubleshoot the root cause of issues
• Strong understanding of welding processes
• PC and keyboard/mouse skills required
• Ability to lift/move material weighing up to 60 pounds
• Ability to work as a contributing member within team environment

BEHAVIORAL REQUIREMENTS

• Has high standards of performance for self.  Takes responsibility for actions, results, and mistakes.  Is thorough, accurate, and reliable when performing and completing job tasks; demonstrates honesty and integrity in all aspects of work.
• Able to be self-motivated and prioritize tasks as assigned
• Takes positive action to objectively resolve conflict by listening, staying focused on issue to find resolution, and monitoring progress.  Maintains positive relationships by constructively resolving conflicts.
• Uses feedback from others to continuously improve performance and work relationships.
• Moves within own and/or other work areas (flexes) to support plant flow.  Works with sense of urgency to meet needs of customers.
• Has ability to focus on benefits of change and see it as positive; approaches change or newness in constructive/objective manner; views change as learning opportunity.
• Updates and relays pertinent information to shift supervisor and to oncoming shift
• Is at work when scheduled and ensures coverage when absent
• Must be able to understand and follow written and verbal workplace instructions
• Must be able to work up to 12 hours per day including Saturday and Sunday

SUPERVISORY RESPONSIBLITY

This position has no supervisor responsibility.

WORK ENVIRONMENT/PHYSICAL DEMANDS

• Frequent exposure to noise, fumes, dirt, heat, sparks, and smoke
• May also be exposed to water, vibration, dust, grease, and oil
• Exposure to high and low voltage components and systems
• Frequently walks, bends, twists, turns, and lifts while performing functions of position
• Working with/around moderately-sized equipment within a work area
• Possible cuts, scrapes, burns or bruises
• Eye protection required; hearing protection required; cut resistant arm guards required; cut resistant gloves required
• Frequently entering weld cells with high-speed heavy equipment
• Frequent exposure to pinch points, rotating equipment
• When working in electrical cabinets, controller cabinets etc., potential for Arc Flash hazard

REQUIRED EDUCATION AND EXPERIENCE

Education

• High School Graduate or equivalent
• Industrial truck and aerial platform licenses
• Excellent verbal communication skills
• Experience with Microsoft applications (i.e., word, excel, outlook, etc.)
• Successful completion of Automation Technician II written and performance tests (internal candidates)
• Successful completion of Automation Technician II written and performance tests (internal and external candidates)
• Knowledge of PLC systems and Intermediate programming methods
• Industrial Maintenance / Machine Repair / Electrician Journeyman certification, or 2-year technical degree, or equivalent work experience

Experience

• Minimum 3 years of Weld Technician, Automation Technician, or equivalent experience

PREFERRED EDUCATION AND EXPERIENCE

Education

• Mechatronics certificate or journeyperson card
• Associates degree in mechatronics, controls, maintenance technician

• Minimum 6 years combined experience and education as an Automation Technician or Equivalent experience and education

Experience

• Strong electrical and mechanical background in industrial and automated systems

Other Duties

Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities and activities may change at any time with or without written notice. 

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